Compressed Air Energy Audits
Stop Guessing. Start Saving.
Most facilities are losing 20–30% of their compressed air to leaks, inefficiencies, and oversized equipment — and don’t know it. Tavoron’s Compressed Air Energy Audit gives you a complete picture of your system’s performance, what it’s costing you, and exactly where to start recovering that waste. No guesswork. Just data.
What We Audit
- Compressor sizing, capacity, and load profile
- System pressure and pressure drop across distribution
- Air leaks and leak load estimation
- Dryer and filtration performance
- Condensate management and drain function
- Piping layout and distribution efficiency
- Controls, sequencing, and system automation
- Energy consumption and cost per CFM
Our Audit Process
1. Initial Consultation
We start by understanding your system, your pain points, and your production requirements — so the audit is focused on what matters most to your operation.
2. On-Site Data Collection
Our specialists visit your facility and measure system pressure, flow, leakage rates, compressor load, and energy consumption under real operating conditions.
3. System Analysis
We analyze the data against your actual air demand — identifying inefficiencies, undersized or oversized equipment, leak load, and opportunities for energy recovery.
4. Audit Report & Recommendations
You receive a detailed report with clear findings, prioritized recommendations, and estimated cost savings — written for both engineers and decision-makers.
5. Solution Support
Our team is available to help you act on the findings — whether that means right-sizing equipment, repairing leaks, upgrading controls, or designing a new system layout.
What Your Audit Covers
Leak Detection & Quantification
Ultrasonic leak detection identifies every leak point in your system — and estimates what each one is costing you annually. Most facilities recover the cost of the audit in leak repairs alone.
Compressor Sizing & Load Analysis
We measure actual versus rated compressor output and compare it against your real air demand — identifying short cycling, excessive unload time, and oversizing that's burning energy.
Pressure & Distribution Assessment
Pressure drop across your piping, fittings, and filtration wastes energy and starves downstream equipment. We map your distribution system and identify where pressure is being lost.
Dryer & Filtration Performance
We verify that your dryers and filters are performing to spec under actual operating conditions — including seasonal temperature effects that reduce refrigerated dryer capacity.
Energy Cost Analysis
We calculate your cost per CFM and benchmark it against efficient system targets — giving you a clear dollar figure on what inefficiency is costing your facility each year.